Dual Bay DS1100 unit with single Scara Robot feeds “green parts” into assembly line, brings empty trays out and feeds empty trays back in to be fully loaded with finished assemblies.

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Extremely thin, thermoplastic trays with cosmetic product has to be loaded in a cycle time of <1 second. Due to trays “nesting” or "sticking" together, a vertical indexing tray magazine was incorporated into a standard DS1100. Full trays were transferred out on lower conveyor.

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To feed parts from customer’s assembly machine into a tray packout system. Distech integrated a 4” wide belt conveyor with escapements into a DS1100. Parts were picked in groups of ten.

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To de-stack 30 trays, feed them into washer and re-stack clean trays. Two DS1100 Stack Modules were placed on either end of the washer.

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Green parts in trays, stacked on a cart, are loaded into DS1200-MTL with Flush & Blow unit. The DS1200-MTL loads parts onto a gear cutting machine. They are machined, removed, washed in Flush & Blow unit, returned to tray and restacked on cart.

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Two DS1200-MTL units, constructed within a single frame, remove parts from heat treat racks. A 7-axis articulating robot in the center of the frame accesses all bays and loads a de-burring unit and washer, and returns parts to automation racks and stacks them on carts.

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A single DS1100, interfacing with a puck conveyor.

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